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WATER JET CUTTER  
 WATER JET CUTTER
Capable of slicing into metal or other materials using a jet of water at high velocity and pressure
Often used during fabrication or manufacture of parts for machinery and other devices.
Preferred method when the materials being cut are sensitive to the high temperatures generated by other methods
   
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Model Processing Max working size
MH-1212 1200×1200mm 1250×1250mm
MH-2015 2000×1500mm 2050×1550mm
MH-2515 2500×1500mm 2550×1550mm
MH-3020 3000×2000mm 3050×2050mm

Introduction:
A water jet cutter is a tool capable of slicing into metal or other materials using a jet of water at high velocity and pressure, or a mixture of water and an abrasive substance. The process is essentially the same as water erosion found in nature but greatly accelerated and concentrated. It is often used during fabrication or manufacture of parts for machinery and other devices. It is the preferred method when the materials being cut are sensitive to the high temperatures generated by other methods. It has found applications in a diverse number of industries from mining to aerospace where it is used for operations such as cutting, shaping, carving, and reaming.

Benefits:
An important benefit of the water jet cutter is the ability to cut material without interfering with the material's inherent structure as there is no "heat-affected zone" or HAZ. Minimizing the effects of heat allows metals to be cut without harming or changing intrinsic properties.

Waterjet is considered a "green" technology. Waterjets produce no hazardous waste, reducing waste disposal costs. They can cut off large pieces of reusable scrap material that might have been lost using traditional cutting methods. Parts can be closely nested to maximize material use. Waterjets use very little water (a half gallon to approximately one gallon per minute depending on cutting head orifice size), and the water that is used can be recycled using a closed-looped system. Waste water usually is clean enough to filter and dispose of down a drain. The garnet abrasive is a non-toxic natural substance that can be recycled for repeated use. Garnet usually can be disposed of in a landfill. Waterjets also eliminate airborne dust particles, smoke, fumes, and contaminates from cutting materials such as asbestos and fiberglass. This greatly improves the work environment and reduces problems arising from operator exposure.

Process:
There are six main process characteristics to water jet cutting:
  • Uses a high velocity stream of abrasive particles suspended in a stream of Ultra High Pressure Water (30,000 - 90,000 psi) which is produced by a Waterjet Intensifier Pump.
  • Is used for machining a large array of materials, including heat-sensitive, delicate or very hard materials.
  • Produces no heat damage to work piece surface or edges.
  • Nozzles are typically made of sintered boride.
  • Produces a taper of less than 1 degree on most cuts, which can be reduced or eliminated entirely by slowing down the cut process.
  • Distance of nozzle from work piece affects the size of the kerf and the removal rate of material. Typical distance is .125".
Temperature is not as much of a factor.
 
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